A global petrochemical and energy leader, operating one of the most advanced refinery & manufacturing facilities, faced critical challenges:

• Complex gas pipelines and electrical systems forming the backbone of operations.
• High-risk environments demanding absolute worker safety and competency.
• Traditional training methods that were costly, time-intensive, and lacked real-time adaptability.

We engineered a comprehensive VR-based training and maintenance platform to address these challenges head-on:

• Immersive VR Training Module: Developed realistic, interactive simulations of pipelines, electrical systems, and critical failure scenarios for safe, hands-on workforce training.
• Real-time Performance Analytics Dashboard: Implemented an AI-powered dashboard to monitor trainee performance, track skill improvement, and ensure compliance adherence.
• Computer Vision for Troubleshooting: Integrated computer vision (CV) for real-time fault detection in physical equipment, enabling a shift to proactive maintenance.
• Remote Expert Assistance: Enabled remote VR collaboration, allowing on-site technicians to receive on-demand guidance and troubleshooting support from experts anywhere in the world.

The integrated solution delivered significant, measurable improvements across safety, efficiency, and cost.

• 📊 45% faster skill acquisition compared to traditional training methods.
• 🛠️ 30% reduction in downtime due to proactive fault detection and faster troubleshooting.
• 💰 25% cost savings in overall training & maintenance programs.
• ⚡ Improved safety compliance, demonstrably reducing incidents in high-risk zones.

• Unity: For creating high-fidelity VR training simulations.
• Autodesk Maya: For detailed 3D environment and asset modeling.
• OpenCV: To power the computer vision module for fault detection.
• Cloud Platforms (AWS/Azure): For secure data management, storage, and real-time analytics.